High Efficiency Water/Hydronic Boiler Tune-Up

  1. Inspect surrounding area for combustibles, advise owner & relocate combustibles
  2. Inspect general condition of the system (signs of water, burnt wires & damage)
  3. Check for appropriate supply of fresh air into room and to system
  4. Check the overall performance of the system while the system is in operation
  5. Listen for odd sounds while unit is in operation
  6. Check for accumulation of dirt or rust on the vent pipe or vent hood collection area
  7. Vent pipe must be inspected for rust, holes, sagging & signs of damage. Check & seal flue at chimney
  8. All flue pipe joints must be screwed in three places to avoid disconnecting at the joints
  9. Check the P.S.I. on the temperature / pressure gauge (cold 12-15 lbs / hot 15 –22 lbs)
  10. Check all air vents
  11. Check air elimination devices for proper operation
  12. Inspect & test boiler high limit aquastat control and settings. Cut off should be set at 180 to 190 degrees for baseboard heating
  13. Check diaphragm expansion tank for 12 P.S.I. at zero water pressure & for water log.
  14. For old style tanks (shut off feed valve to tank & drain) maybe water logged
  15. Safety relief valve must be piped 6” above floor and have no leaks
  16. If signs of sooting is seen
    1. Combustion may need adjustment,
    2. Cleaning between sections may be needed,
    3. Check draft on chimney or blockage in flue pipe
  17. Test low water cut off for proper operation
  18. Check operation of emergency switches
  19. Ring out all safety devices (check with ohm meter)
  20. Check gas pressure (on the burner side of the gas valve)
  21. Check operation of the flue damper
  22. Check & tighten all electrical connections including locknuts & connectors
  23. Check the operation of all zone valves & thermostats
  24. Make sure 24v transformer is reading 24/25v on meter
  25. Oil circulator pump to manufacturers specs if required
  26. Check the color of the flame for good air / gas mixture
  27. Pressure & temperature gauge check whether readings are reasonable
  28. Remove the vent pipe at the boiler inducer outlet connection and check for sooting
  29. Inspect condensate drain fitting & tubing verify that the condensate can run free
  30. Check for cracks in the air hose for pressure switches & condensate line also make sure the lines are not pinched kinked or obstructed
  31. Place a few drops of S.A.E. 20 oil into the inducer motor oil ports
  32. Make sure the condensate trap is filled with water (Check valve may have to be replaced)


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